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Our Solar Thermal Heating System is designed as a drain-back system
...meaning when the system turns off all the fluid drains back to a storage tank located in a heated area. This allows us to eliminate the use of an antifreeze such as Glycol. Water is a much better heat storage medium than antifreeze and antifreeze needs to be replaced every 6-7 years... too much waste for us.
A brief overview of our solar thermal heating system:
Seven 4'X10' solar collectors are mounted on our barn, sitting approximately 100 feet away and about 60 feet higher than a 500 gallon stainless steel insulated storage tank located in the house (you don't need this kind of distance for a drain-back system to work). As a temperature difference is sensed by two thermostats connected to a differential controller, sensing the solar collectors are hotter than the water at the bottom of the storage tank, a pump kicks on to start circulating the water from the bottom of the tank up through the sun-baked 4'X10' solar collectors. To complete the solar loop this beautiful sun heated water is now returned to the top of the insulated storage tank. If the sun stays out this wonderful circulation continues all day creating one nice warm/hot solar tank. This water remains separate from the house water. This is what we call the "solar loop". A coil of copper tube acting as a heat exchanger is bathing inside and near the top of the storage tank, sitting in it's hottest water. Cold water from our cistern (well water) is then pushed through this copper coil heat exchanger and comes out warm or hot. The heat from the solar heated water is exchanged / transferred to the homes need for hot water. This heated water can then be distributed through the concrete floors as demanded by regular home thermostats and/or to the domestic hot water needed at the faucets and showers.
Radiant floor heating is a most pleasant way to heat a house. Concrete holds heat for long periods of time (wonderful thermal mass) and also feels nice on the feet warming the whole human body. House heat is not lost easily when an outside door opens or the sun goes down.
When the sun does go down or becomes hidden by dense clouds for a period of time, the solar collectors cool triggering the solar loop pump to shut off. All the water returns to storage tank safe in the house leaving no water in the buried outdoor insulated copper tubes to freeze during winter nights. At today's (2009) electric rates the pump cost about .60 cents per day if it runs all day. This will raise the 500 gallon tank of water about 50 degrees. In other words... if the water at the bottom of the solar tank is at 80 degrees in the morning by the afternoon it will be about 130 degrees. The temp at the top of the tank, where the heat exchange coil is located, will be about 160 degrees. All this for .60 cents. Do you see how HUGE this is? We have been absolutely blown away by the performance of this solar thermal system. Do not install a forced hot air home heating system until you've done your research. I'm sure glad we did ours.

What does it cost to heat water???...
Let us compare Solar Thermal, Electric, Heating Oil, Propane, and Natural Gas as different fuels to heat water...
A BTU is defined as the amount of heat required to raise the temperature of one pound of liquid water by one degree Fahrenheit
The formula to calculate energy use is: BTUneeded = 8.34 x Gallons x (desired°F-supply°F) x Standby
Using this I calculated our solar thermal system creates 208,500 BTUs per day. (500 gal of water in storage tank from 80°F in the morning to 130°F by end of day) and this costs us $0.60/day of electricity... yes we are connected to the grid for electricity.
Electric has 3412 BTU per kwh at approx. $.16 per kwh
Heating Oil has 138,700 BTU per gal at $2.4 per gal
Propane has 93,000 BTU per gal at $2.4 per gal
Natural Gas has 102,000 BTU per ccf at $1.6 per ccf
So... to create these 208,500 BTUs stored in water it costs:
$9.77 per day using Electric (mostly generated from coal, yuck),
$3.60 per day using Heating Oil,
$5.38 per day using Propane, and
$3.34 per day using Natural Gas.
$0.60 per day using Solar Thermal (seven simple 4X10 solar collectors)... YES! 60 cents a day to create 208500 BTUs!
To heat water... Electric is the most expensive at 16 times the cost of solar thermal and Natural Gas being the least expensive at only 5.56 times the cost of solar thermal (and actually Natural Gas performance needs to be de-rated considering our elevation above sea level of 9400' feet).
Taking this one step forward... If the materials for our solar loop (7 Solar Collectors, a storage tank, pump and copper pipe, etc.) added $10,000 to our homes heating system cost (in 2004), our payoff - our "return of investment", would be about 6 years if I used propane. 6 years to pay off our added solar equipment. After that almost FREE HEAT... All the while electric, oil, propane and natural gas costs keep going up and up and up! And imagine this... we have not even calculated the huge amount of pollution we have avoided by using the Sun to heat our water and our floors.
Can you see more clearly why the performance of this solar thermal heating system along with the thermal mass of a cordwood masonry house has blown us away?
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